Operating the Die Casting Machine

This is the timesaver for the die cast trainer. As a supplement to your plant's process procedures, this manual includes tips on setup, start-up, and shut-down procedures. Developed as a textbook, this manual is considered a valuable reference for all.

Preface

Overview
Expected Achievements
Materials
About the Author
Completing the Course
Notes

Chapter 1 Overview

Introduction
Die Casting Process
Summary
Notes
In Practice
In Practice-Review

Chapter 2 Die Casting Dies

Introduction
Die Casting Dies
Summary
In Practice
In Practice-Review

Chapter 3 Die Casting Machinery

Introduction
Die Casting Machine Systems
Structural Components
Electrical Components
Hydraulic System Components
Safety Components
Summary
Structural System At a Glance
Electrical System At a Glance
Hydraulic System At a Glance
Safety Components At a Glance
In Practice
In Practice-Review

Chapter 4 Machine Closing & Injection

Introduction
Closing
Die Locking & Tie Bar Loading
Injection
Summary
Notes
In Practice
In Practice-Review

Chapter 5 Controls

Introduction
Control Components
Example: Zinc DCM
Example: Aluminum DCM Workcell
Summary
Notes
In Practice
In Practice-Review

Chapter 6 Set-Up Procedures

Introduction
Set-Up Procedures

Chapter 7 Start-Up and Shift Inspections

Introduction
Start-Up and Shift Inspections
Notes

Chapter 8 Start-Up and Warm-Up Procedures

Introduction
Start-Up and Warm-Up Procedures
In Practice
In Practice-Review

Chapter 9 Normal Operation

Introduction
Operator Responsibilities
Summary
In Practice
In Practice-Review

Chapter 10 Shutdown Procedures

Introduction
Cycle Interruption
Temporary Shutdown
Extended Shutdown
Summary
In Practice
In Practice-Review

Chapter 11 Die Casting Quality

Introduction
Surface Defects
Internal Defects
Types of Internal Defects
Dimensional Defects
Summary
In Practice
In Practice-Review

Chapter 12 Safety

Introduction
Molten Metal Handling
DCM Operation
Die Setting
Handling Castings
Housekeeping
Fire Hazards
Summary
In Practice
In Practice-Review