User's Guide for Relieving Stresses in Die Casting Dies

One of the primary failure modes for die casting dies is thermal fatigue or heat checking. Die maintenance methods used to minimize heat checking include thermal stress relieving and shot peening. The technically correct term for stress relieving a die during its productive life is stress tempering, but stress relieving is often the term used by the industry. NADCA has developed this Users’ Guide to assist the industry in utilizing stress tempering and shot peening to enhance die life.

 

TABLE OF CONTENTS

 

Page

Acknowledgements

5

I. Introduction

7

II. Executive Summary

9

III. Heat Checking in Die Casting Dies – A Technical Overview

11

Stress and Die Casting Dies

11

Research Results

12

IV. Methods to Improve Die Life

17

Thermal Stress Relieving (Tempering)

17

Shot Peening

18

V. NADCA Recommendations

23

VI. Feedback from Die Casting Companies

25

VII. Summary and Recommendations

27
Technical References 29