Cost: $800

Total Hours
103

Casting Process Job Function Kit

TitleHours
The Impact of Externally Solidified Product (ESP)1
The Influence on Casting Quality1
The Slow Shot1
The Fast Shot1
Die Spray1
Thermal Lines1
Influence of Process Parameters and Maintenance on Die Life1
Applying New Technologies to Die Repair1
Why Dies Fail and How to Prevent Failures?1
The Effect of Softening, Residual Stresses and Stress Concen1
Causes of Inclusions1
Dross Procedures and Removal1
Introduction to the Causes of Porosity1
Control Porosity with Processing Parameters1
Design for Reduced Porosity1
Predicting and Measuring Porosity1
Reduce Die Soldering in Die Casting1
Eliminating Flash Defects in Die Castings1
Die Casting Modeling Capabilities1
FEA and FVA - The Different Modeling Approaches1
State of the Art Die Casting Modeling Practices1
Surface Treatment and Coating Technology Used in Die Casting1
Understanding Porosity1
Casting Design1
Die Design1
Process Control1
Understanding Mechanical Property Variations in Die Castings1
Shot Sleeve Washout in Die Casting1
Shot Tips for Cold Chamber Die Casting1
Elimination of Shot Sleeve Distortion1
Flash Free Die Casting1
Die Design - Dimensional Control Theory (Part 1 of 18)1
Die Design - Dimensional Control Example (Part 2 of 18)1
Die Design - Thermal Design Theory (Part 5 of 18)1
Die Design - Thermal Design Example (Part 7 of 18)1
Die Design - Thermal Control (Part 9 of 18)1
Die Design - Processing Aides (Part 14 of 18)1
Die Design - Shot End Monitoring 1 (Part 15 of 18)1
Die Design - Thermal Design Theory 2 (Part 6 of 18)1
Die Design - Thermal Design Example 2 (Part 8 of 18)1
Die Lubricants: Selection, Use and Evaluation1
Basic Statistics and Problem Solving Methods1
Experimental Design Basics and Examples1
Zinc Die Casting, Advantages, Properties and Alloys1
Zinc Die Casting, Processes and Tooling1
Process Control: Control Theory and Process Capability1
Shot Parameters1
Other Die Casting Parameters1
Shot Parameters1
Other Casting Parameters1
Metal Melting & Handling Part 1 - Spanish1
Metal Melting & Handling Part 2 - Spanish1
Die Casting Defects Part 1 - Spanish1
Die Casting Defects Part 2 - Spanish1
Die Casting Defects Part 3 - Spanish1
Introduction to Die Casting: Die Casting Introduction1
Introduction to Die Casting:Die Casting Machines & Dies1
Introduction to Die Casting:Die Casting Alloys & Fundamental1
Defects in Die Casting: Porosity Defects and their Causes1
Defects in Die Casting: Surface Defects and Other Problems1
Gating/PQ2: Introduction and Basic Principles1
Gating/PQ2: PQ2,the Operating Window, Machine Constraints1
Gating & PQ2 : Calculations1
Gating & PQ2: Designing Runners, Overflows and Vents1
Reducing Externally Solidified Products-Essential for..1
Predicting Castability of Ultra-Thin Parts Using Simulations1
Shot System Components: The Shot Sleeve1
Shot System Components: The Plunger Tip, Plunger Rod & Shot1
Shot System Components: Operational Guidelines1
Production and Inspection of Zinc Die Castings of Platable..1
Safety: Basic Safety in Die Casting1
Safety: Machine Maintenance Safety in Die Casting1
Safety: Electrical Safety in Die Casting1
Safety: Managing Safety in Die Casting1
Process Control: Introduction to Process Control1
Process Control: Generation of X-Bar & R Charts1
Process Control: Application to Shot Variables - 11
Process Control: Application to Shot Variables - 21
Process Control: Application to Other Die Casting Parameters1
Advances in the Heat Treatment of High Pressure Die Castings1
Vacuum Die Casting1
High Integrity Die Casting:High integrity high1
Semi-Solid1
Introduction to Magnesium Die Casting1
Marking Methods for Die Castings1
Integrated Vacuum Systems, Leads to Increased Productivity1
Spanish Operator Training: How it Works - The Shot End1
Spanish Operator Training: Recognizing and Controlling Poros1
Methods for Metal Transfer into the Shot Sleeve1
Flash in Die Casting1
Minimizing Linear Dimensional Variations1
Minimizing Cross-Parting Line Dimensional Variations1
Minimizing Die Shift and Warpage1
The Role of Die Lubricants in Die Casting1
Die Spray and Bringing it all Together1
Basic Approach to Process Control1
Intermediate Approach to Process Control 11
Intermediate Approach to Process Control 21
Advanced Approach to Process Control 11
Advanced Approach to Process Control 21
Understanding Differential Thermal Expansions & Die Alignmen1
Die Casting Lubricants, Application and Effects: Fundamental 
Die Casting Lubricants, Application and Effects:Pulse Spray, 

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847.808.3165
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847.808.3161
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847.808.3153
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