Confidential Metalcasting Operational Cost Survey

In order to provide vital benchmark information for U.S. metalcasters, the 2007 Metalcasting Operational Cost Survey was commissioned by the American Foundry Society and North American Die Casting Association and conducted confidentially by Sapolsky Research, Inc. of Tallahassee, Florida. 64 companies participated in the survey, 11 from the die casting industry, and the results were combined for the entire industry as well as broken down by metal type, process type, employment size, and sales dollars. The results of the survey are detailed in this report.

Item #830, 64 pages, 2007.

 

TABLE OF CONTENTS

 

EXECUTIVE SUMMARY

1

 

 

SALES

4

Up to $10 Million

5

$10,000,001- $25 Million

7

 $25,000,001 - $50 Million

9

$50,000,001 and Higher

11

 

 

EMPLOYMENT RANGE

13

1-30

14

31-50

16

51-100

18

101-300

20

301 and Higher

22

 

 

MAIN METAL CAST

24

Iron

25

Aluminum

27

Steel

29

 

 

MAIN CASTING PROCESS

31

Sand

32

Permanent Mold

34

High Pressure Die

36

 

 

BAR CHARTS

38

Sales Range

39

Employment Range

40

Main Metal Cast

41

Main Casting Process

42

 

 

APPENDIX

43

Survey Form

44