North American Die Casting Association Weekly Update

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Dear Sir or Madame-
Click here to view an archive of past newsletters
In this July 8, 2009 Publication:
  CO2 Endangerment Ruling Challenged
  Aluminium Long-Term Outlook Q2 Update
  Workshop to Estimate GHG Slated
  Contech Seeks Ch. 7 Conversion
  Preliminary Mechanical Properties of T5 Heat Treated Conventional C380 Die Castings
  $20 20th Anniversary Book Sale

Draft of Report Suppressed at EPA Shows Why Agency’s Career Staff Challenged CO2 Endangerment Ruling
‘We have become increasingly concerned that EPA and many other agencies… have paid too little attention to the science of global warming’ -- EPA staff

June 26, 2009

Statement of U.S. Rep. Joe Barton
Ranking Member, House Energy and Commerce Committee

“The impact of revelations that the Environmental Protection Agency and the Obama administration have suppressed dissent within the career professional ranks at EPA became clear today after a draft version of the report on EPA’s carbon dioxide endangerment finding became available. Internal e-mails that followed the final report had already demonstrated a political atmosphere that chilled any opinions but those approved by the Obama administration and EPA Administrator Lisa Jackson. Now we know why.

“I demand that the EPA release the final report so the public and Congress can consider its impact before the House votes today on the Waxman-Markey legislation, a bill driven by the premise of the EPA’s endangerment finding.

“EPA has not yet released the final, suppressed report that was written by career EPA staffers Dr. Alan Carlin and Dr. John Davidson, an MIT Ph.D. economist and a University of Michigan Ph.D. physicist, respectively. But here’s some of what they write in the 80-page draft report:

To view the rest of this article, please click here.

Aluminium Long-Term Outlook Q2 Update
According to Brooke Hunt, industrial production growth is set to average 3.1% p.a. over the period 2009 to 2020, up slightly from 2.7% p.a. for the period 2000 to 2008. China is expected to lead growth with IP anticipated to increase 10.1% in 2009 – 2020.

The economic recession which followed the failure of some western financial institutions and banks ten months ago was initially expected to have only a small effect on Chinese growth. However, the resultant collapse in worldwide demand and subsequent collapse in requirement for Chinese exported products has had a significant effect on the economy of China. The most recent trade data suggests that the fall in demand for Chinese goods may be bottoming out but the trends indicated by these figures do not carry across to the Chinese aluminium market. We expect aluminium demand to fall by 1% in 2009 to 12.7Mt. This contrasts with compound average annual growth of 17.9% p.a. seen over the first eight years of this decade.

As a large section of the global economy slid into recession in late 2008 and into 2009 global aluminium demand has been destroyed, particularly in mature economies and has led to a forecast surplus in 2009 of 2.5Mt. Although we are forecasting a 6% drop in smelter production in 2009, a greater decline of 8.3% is forecast for demand. Stocks are therefore expected to continue to rise in 2009 reaching 102 days of consumption. For the market to be balanced with the current consumption forecast production would need to fall by 12% in 2009. Brook Hunt is forecasting that LME cash prices will decrease from the 2008 average of $2571/t, to $1445/t in 2009. We have allowed for 70kt, 4.9Mt and 8.3Mt of curtailments in 2009, 2010 and 2011 respectively as prices cut into the cost curve. The significant volume of curtailed capacity will act as a cap on prices over the period 2012-2020.

Our analysis of long-run aluminium incentive prices that will provide sufficient incentive (15% IRR) to justify the expansion of capacity to meet incremental demand growth indicates that a price of ~$1928/t ($2009) is required.

Our base case supply forecast is seen as more than adequate to meet projected demand of 57Mt in 2020, equivalent to 3.5% per annum growth. The base case supply forecast can meet projected demand growth of 4.2% per annum, while the combination of Base case and projects in our highly probable category can meet demand growth of 5% per annum through 2020.

SGA production is estimated at 72.4Mt in 2009, down 10.4% y-o-y and is forecast to grow at 4% per annum to 88Mt in 2014 when capacity utilization is projected at 92%. Consequently, we forecast modest spot price appreciation through 2014 from current levels of $210/t to average $270/t or 14.5% of the LME aluminium cash price. Furthermore, there is little or no risk of being capacity constrained through 2020.

Workshop to Estimate GHG Slated
NADCA & CMETT Case Western Reserve University are sponsoring an Energy Efficiency Workshop: Effects of Cap & Trade on Die Casting on Aug. 5 at Ryobi Die Casting in Shelbyville, IN.

The event includes eight presentations as well as a tour of Ryobi Die Casting.

The keynote presentation, by NADCA’s project engineer Alex Monroe, is an Overview of the Effects of Cap & Trade, Greenhouse Gas and Carbon Footprints on Die Casting. The presentation will discuss the cap and trade bill — The American Clean Energy & Security Act of 2009 — which was recently passed in the House of Representatives. The bill aims at limiting the total Greenhouse Gas emissions throughout the United States to 42% below 2005 levels by 2020. As a result, energy costs will dramatically increase for all die casters in the coming years. Energy efficiency programs in plants will be critical to adapt to this tough legislation. This presentation will give an overview of this cap and trade bill, identify the Greenhouse Gases emitted by die casters and address how to calculate one’s carbon footprint in order to reduce energy costs.

To register or for more information, visit www.diecasting.org/meetings. Registration deadline is July 24.

Contech Seeks Ch. 7 Conversion
Law360, New York (July 06, 2009) -- Auto parts maker Contech U.S. LLC is seeking to exchange its Chapter 11 bankruptcy filing for Chapter 7, saying that, despite its best efforts to shore up value in the anemic U.S. auto market, liquidation is the only option to salvage remaining compensation for its creditors. Less than six months after first filing for Chapter 11 protection, Portage, Mich.-based Contech U.S., a light-metal die casting and machining company that manufactured advanced metal components for major U.S.... To view the rest of this article, please click here.

Preliminary Mechanical Properties of T5 Heat Treated Conventional C380 Die Castings
T5 heat treating is a very simple treatment that involves water quenching the castings immediately after ejection from the die followed by heating in a furnace at temperatures between 150ºC and 180ºC (300ºF to 355ºF). T5 heat treating can provide significant strength improvements while avoiding the complex solution heat treatment required when fully heat treating castings to the T6 temper. A preliminary study was done to assess the mechanical properties of the T5 heat-treated conventional C380 die castings. To read the study in the July issue of Die Casting Engineer, click here to login.

$20 20th Anniversary Book Sale
Visit www.diecasting.org/publications now for drastically reduced publications. Over 30 books have had their prices cut to only $20 in celebration of NADCA’s 20th Anniversary. All discounts will appear at checkout. Membership discounts do not apply. This offer is valid through September 8th.


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Headquartered in Wheeling, IL, the North American Die Casting Association (NADCA) represents
the voice of the die casting industry, representing more than 3,100 individual and some 300 corporate
members in the United States, Canada and Mexico. NADCA is committed to promoting industry
awareness, domestic growth in the global marketplace and member exposure.

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